MANUFACTURING INDUSTRY

SONRA ID provides robust solutions for the manufacturing industry, tackling critical challenges like product identification, quality control, supply chain optimisation, compliance management, and consumer engagement.
Our tailored solutions empower businesses to enhance operational efficiency, achieve regulatory compliance, and gain a competitive edge in the evolving manufacturing landscape.

rea co2 sample glass

SONRA ID Solutions can provide a range of services and technologies to enhance manufacturing operations through automated identification and tracking systems. By leveraging technologies such as RFID, barcodes, and IoT devices, SONRA can help manufacturers streamline processes, improve visibility, and optimize production efficiency.

• Streamlined Inventory Management
SONRA ID technologies like barcodes and RFID tags help manufacturers track raw materials, components, and finished goods in real-time.
• Real-Time Inventory Tracking: Barcodes or RFID tags are attached to materials and products, enabling real-time tracking of inventory levels.
• Automated Stock Replenishment: The system can trigger automated reordering when inventory falls below a certain level, reducing stockouts and overstocking.
• Reduced Errors: Scanning items for inventory counts is faster and more accurate than manual data entry, reducing human error.
• Production Line Automation
SONRA ID Solutions like RFID, barcodes, and labeling systems can be integrated into the production line to automate tracking and streamline processes.
• Automated Data Collection: As products move along the production line, RFID or barcode systems automatically collect data about their progress, reducing manual interventions.
• Improved Asset Tracking and Management
SONRA ID systems can help manufacturers track and manage assets such as equipment, tools, machinery, and vehicles across different locations and departments.
• Reduced Loss and Theft: RFID tags or barcodes can be attached to expensive equipment or tools, making it easier to track and locate them, reducing the risk of loss or theft.
• Automated Inspections: Barcodes or RFID tags can be used to verify product quality by scanning and logging data during key checkpoints in the production process.
• Error Reduction: By automating the tracking and inspection process, manufacturers can reduce the risk of human error in quality checks.
• Automated Data Capture: Workers spend less time manually logging data and more time focusing on high-value tasks, improving overall productivity.
• Enhanced Safety: RFID tags can be used to monitor the location of workers in hazardous environments, ensuring they are in safe zones or alerting them to potential risks.
• Cost Reduction and Operational Efficiency
By automating many processes, it would reduce labor costs and improve operational efficiency.
• Reduced Errors: Automated tracking reduces errors caused by manual data entry, leading to fewer production delays, stock discrepancies, and shipping errors.
• Increased Productivity: With real-time visibility into every aspect of the manufacturing process, companies can make faster decisions and improve overall productivity.

 

How can we help your Manufacturing Business?

SONRA ID Solutions enables manufacturing companies to boost operational efficiency, ensure product quality and safety, and meet regulatory requirements.
Our technologies also enhance consumer engagement and trust, allowing businesses to optimize supply chain processes and deliver superior products to their customers.

Reaching out to SONRA ID Solutions is simple

Contact Us Directly: Call our expert team to discuss your requirements and learn how we can help transform your business.
Call us at (01) 574 0400

Schedule a Consultation: Arrange a one-on-one meeting with our specialists to identify the best technologies and services for your operations.

 

K
L
Barcode Systems

Barcodes play a crucial role in the manufacturing industry by enabling efficient tracking, identification, and management of products and components throughout production.
Here's an overview of their significance in manufacturing:
• Inventory Management
• Work-in-Progress (WIP) Tracking
• Quality Control
• Asset Management
• Finished Goods Management
• Shipping and Logistics
• Data Analytics and Reporting

Barcodes are essential for improving operational efficiency, accuracy, and traceability in the manufacturing industry, helping companies reduce costs, avoid errors, and streamline their processes.

Do you have a question about how best to introduce or update your barcode systems?
Talk to our team today for some professional advice.

K
L
RFID (Radio Frequency Identification)

RFID (Radio Frequency Identification) technology transforms the manufacturing industry by enabling more efficient tracking, automation, and data collection than traditional methods like barcodes.
Here's a look at how RFID is used in manufacturing:
• Inventory Management
• Work-in-Progress (WIP) Tracking
• Asset Management
• Quality Control and Compliance
• Automation and Production Efficiency
• Finished Goods Tracking
• Data Analytics and Business Intelligence
• Safety and Security

Here are a few examples of RFID devices being used for Manufacturing:
RP902
SL220
RG630 EA630
T4000
T6000e-4inch
T6000e-6inch

RFID technology offers significant benefits to the manufacturing industry, from improved inventory control and asset management to enhanced traceability and automation.
By reducing manual processes and providing real-time data visibility, RFID enables manufacturers to streamline operations, improve accuracy, and stay competitive in today’s fast-paced industrial landscape.

Do you have a specific question about RFID?
Talk to our professionals today

K
L
QR CODES

QR Codes (Quick Response codes) have become a powerful tool in the manufacturing industry, offering numerous benefits for tracking, inventory management, product identification, and customer engagement.
Their ability to store a significant amount of information in a compact space, coupled with ease of scanning using smartphones or dedicated scanners, makes them a versatile asset in various stages of the manufacturing process.

Key Applications of QR Codes:
• Product Identification and Traceability
• Inventory Management
• Quality Control and Inspections
• Maintenance and Asset Management
• Process Optimization and Workflow Automation
• Customer Engagement and After-Sales Service
• Anti-Counterfeiting and Brand Protection
• Smart Manufacturing and Industry 4.0

Benefits of Using QR Codes
• Cost-Effective Implementation
• Scalability
• Improved Accuracy
• Real-Time Data Access
• Increased Productivity
• Enhanced Customer Experience

K
L
Labelling Systems

Labelling Systems in the manufacturing industry is a critical process that involves creating, applying, and managing labels for products, components, and materials used throughout the production cycle.
These labels are essential for product identification, regulatory compliance, inventory management, and ensuring traceability across the supply chain.

Types of Labelling Systems
• Manual Labelling Systems
In small-scale operations or short production runs, workers may manually apply labels.
While this method offers flexibility, it can be time-consuming and more prone to errors.
Manual labelling is typically used for custom labels, low-volume production, or specific packaging needs, with workers often relying on direct or thermal transfer printers to complete the process.
• Automated labelling systems
These systems use advanced technologies to automatically apply labels on products, packaging, or pallets with information like barcodes, QR codes, RFID tags, or alphanumeric data.
• Label Applicators: Devices that apply pre-printed labels to products or packaging. They can be integrated with conveyors or other equipment.
• Printers: These print variable data such as batch numbers, expiry dates, or barcodes in real-time. Thermal transfer or inkjet printers are common in labelling systems.
• Conveyor Systems: To transport products through the labelling process.
• Vision Systems/Scanners: These verify the accuracy of labels, ensuring they are legible and correctly placed.
• Control Systems/Software: Automated labelling machines are often controlled by programmable logic controllers (PLCs) or industrial PCs with specialized software that monitors and controls the labelling process.

Here are a few examples of Labelling Systems being used in manufacturing:
MX641P
TTP-384MT
TTP-368MT
MH641P
SpeedMate PRO

Do you have a specific question about Labelling Systems?
Talk to our professionals today

K
L
Print and Apply

Print and Apply technology is widely used in the manufacturing industry to automate the labelling process, which improves efficiency, accuracy, and speed in labelling operations.
It combines both printing and application of labels in a single system, enabling manufacturers to label products, packages, and pallets automatically as they move along the production or packaging line.

Components of Print and Apply:
• Printing Mechanism: The system prints labels on demand using real-time data, such as product identification, barcodes, serial numbers, and shipping details. These systems can print on various label materials, including paper, synthetic, or heat-resistant labels, depending on the application.
• Label Applicator: Once the label is printed, the system automatically applies it to the product, box, or pallet. Applicators can use different methods to apply labels, such as:
• Wipe-on Applicators: A roller or brush wipes the label onto a moving product.
• Blow-on Applicators: Air is used to blow the label onto the surface without touching the product.
• Tamp-on Applicators: A tamp pad presses the label onto the product, especially useful for uneven surfaces or precise placement.

Benefits of Print and Apply Systems
• Increased Efficiency
• Improved Accuracy
• Cost Reduction
• Versatility
• Enhanced Compliance
• Traceability

Applications of Print and Apply
• Product Labelling
• Packaging and Case Labelling
• Secondary Packaging
• Pallet Labelling

Here are a few examples of Print and Apply Systems:
FlexiMate WindGrip
FlexiMate E-Corner
FlexiMate E-Belt
FlexiMate E-Swing

Do you have a specific question about Print and Apply?
Talk to our professionals today

K
L
INKJET

Inkjet technology in the manufacturing industry is widely used for printing high-quality, variable data such as barcodes, batch numbers, expiration dates, and logos directly onto products or packaging materials. It’s a versatile solution, capable of printing on a variety of surfaces, including metals, plastics, glass, and paper.
Inkjet printing systems are valued for their speed, flexibility, and ability to print variable data without the need for custom plates, making them an essential tool in various manufacturing sectors.

Applications of Inkjet Technology
• Product Coding and Marking
• Packaging
• Marking on Industrial Products
• Textile and Apparel Printing
• Food and Beverage Industry
• Pharmaceuticals and Medical Devices

Advantages of Inkjet Technology
• Flexibility in Printing Surfaces
• Non-Contact Printing
• High-Speed Printing
• Variable Data Printing
• Cost-effective for Short Runs
• Environmentally Friendly Options
• Durability of Printed Marks

Here are a few examples of Inkjet Systems in Manufacturing:
REA JET Drop on Demand
REA JET CL
REA JET FL
REA JET UP
REA JET SC 2.0
REA JET HR 2.0

Do you have a specific question about Inkjet ?
Talk to our professionals today

K
L
Mobile Devices

Mobile Devices, including smartphones, tablets, rugged handhelds, and wearables, are transforming the manufacturing sector by providing seamless connectivity, real-time data access, and enhanced operational efficiency.
Their integration into manufacturing processes drives productivity, reduces costs, and ensures competitiveness in a rapidly evolving technological landscape.

Key Applications of Mobile Devices in Manufacturing:
• Inventory and Warehouse Management
• Production Line Management
• Quality Assurance and Control
• Maintenance and Equipment Management
• Supply Chain and Logistics Optimization
• Workforce Productivity
• Data Collection and Analytics
• Customer Engagement and Order Fulfillment
• Safety and Compliance
• Sustainability and Waste Reduction

The adoption of mobile devices in manufacturing is essential for staying competitive in today’s fast-paced market. From inventory management and production monitoring to workforce optimization and customer engagement, mobile technology drives innovation, efficiency, and profitability.

Here are a few examples of Mobile Devices being used in the Manfacturing Industry:
HT730, EA660,
PA768 ,RT112 ,TB110 ,MS632 ,WD200 ,MS652 Plus ,TS100,
MS852 LR, MS852B LR, MS852B Plus

Do you have a specific question about Mobile Devices?
Talk to our professionals today

K
L
Custom Software

Custom Software is a powerful tool for manufacturers looking to optimize their production processes, improve efficiency, and remain competitive in a rapidly evolving industry.
By tailoring software to specific business needs, manufacturers can enhance operational performance, increase automation, and gain valuable insights through data analytics.
Despite the challenges of implementation and maintenance, the long-term benefits make custom software a valuable investment in the future of manufacturing.

Custom Software can grow with the business, accommodating new products, processes, or expansions.
Unlike off-the-shelf solutions that may require costly upgrades or limit functionality, custom solutions can be easily modified or extended.

Tailored to Business Needs, Scalability, Integration with Existing Systems, Automation and Efficiency, Improved Visibility

Do you have a specific question about Custom Software?
Talk to our professionals today

Popular in the MANUFACTURING industry

BROWSE MORE

fleximate windgrip

Main features • Programmable linear applicator with electric motion • Smart variable distance positioning of the actuator • Tamp-blow technology for maximum labeling flexibility • Wide range of stroke lengths and label pad sizes

 

Industries and Applications

✔ Food & Beverage
✔ Warehouse & Fulfilment
✔ Shipping and Logistics
✔ Healthcare
✔ Product and Item Labels
✔ Manufacturing
✔ Agribusiness

Download

Download Brochure: IMA Phoenix Label application solutions

drop on demand

Large Character Printing Systems

The large-character inkjet printing system REA JET DOD 2.0 prints texts, data, and logos with a print height of up to 140 mm per print head.
The resolution meets the coding and marking requirements for various industrial applications.
The robust inkjet printer is easy to handle and highly flexible due to the modular design of the system components.
The print heads feature 7, 16, or 32 nozzles and can be combined into one printing system - up to 16 print heads per device.

REA JET DOD 2.0 - Print Heads
Large Character Inkjet Printer - New Generation 2.0
• Coding, marking, and pre-treatment in rough industrial environments.
• Print heads without compromises.
• The next generation is ready to take over.
• Speed potential was pushed to another level, and wear and tear was significantly reduced.
Print head variants:
• 7 nozzles: single-line marking with a height of 5 to 27 mm
• 16 nozzles: single- to two-line markings with a height of 5 to 67 mm
• 32 nozzles: single- to five-line markings with a height of 5 to 140 mm

Advantages:
• Control via REA JET TITAN Platform
• Potential speeds of up to 600 m/min
• Print heads with cascading capability for printing large surfaces: up to 512 nozzles can be addressed
• REA JET print head technology: robust and reliable
• Economical use of consumables
• Suitable for pigmented and non-pigmented inks
• Protection class IP65
• REA Plug & Print technology: high level of system availability and process reliability thanks to fast changeover system for modular components
• REA Purge & Clean technology: fast cleaning of the print head at the touch of a button
• REA DSC technology: dot size control, freely adjustable drop size for economical use of consumables
• REA Micro-Slanting technology: fine adjustment of height and width ratio of the text to optimize the print image
• Modern interface connection to higher-level software systems for improving efficiency and reliability of production
• Ready for Industry 4.0

 

Industries and Applications

✔ Food and Beverage
✔ Manufacturing
✔ Logistics
✔ Agribusiness
✔ Pharmaceutical

Download

Download Brochure: REA JET DOD 2.0 Brochure