Food INDUSTRY
SONRA ID Solutions helps enhance food safety, traceability, and compliance with industry regulations.
By implementing our robust product identification and traceability solutions, businesses can streamline their processes, minimize risks, and ensure the highest standards of quality and safety for their products.
Here’s how SONRA ID Solutions can contribute to the food industry:
• Food Safety and Compliance: SONRA ID Solutions helps food producers and suppliers meet strict food safety regulations by enabling end-to-end traceability, from raw materials to the final product.
Using barcodes, RFID, and other tracking technologies, they can capture data at every stage of the food production and distribution process, supporting compliance with industry standards such as HACCP and FSMA.
• Inventory and Stock Management: In the food industry, tracking inventory with precision is critical to minimize waste and ensure freshness.
SONRA ID’s solutions help companies optimize inventory levels by providing real-time insights into stock movement and expiry dates. This data-driven approach reduces overstocking and prevents spoilage.
• Product Recall Management: When a product recall is necessary, traceability is essential for quick action.
SONRA ID’s systems enable food companies to pinpoint affected batches rapidly, minimizing the scope of recalls. This precision protects consumers and reduces costs associated with broad recalls.
• Quality Assurance: Quality control is key to brand reputation in the food industry. By collecting and analyzing production data in real-time, SONRA ID Solutions helps companies identify quality issues early.
This allows for proactive quality assurance, improving product consistency and customer satisfaction.
• Enhanced Transparency for Consumers: With the growing demand for transparency, SONRA ID’s solutions make it possible to provide consumers with detailed information about a product’s origin, ingredients, and journey.
QR codes or NFC-enabled labels can be used to provide easy access to product information, reinforcing brand trust.
• Improved Operational Efficiency: Automating data collection reduces manual labor and human error, leading to more efficient processes.
SONRA ID Solutions provides tools to monitor and manage workflows, identify bottlenecks, and streamline production operations.
SONRA ID Solutions plays a vital role in modernizing the food industry, helping businesses meet regulatory demands while improving traceability, efficiency, and consumer trust.
How can we help your Food Business?
Auto ID solutions are essential for the food industry, ensuring safety, compliance, and efficiency across the entire supply chain.
Here are some commonly used Auto-ID solutions in the food industry provided by SONRA ID Solutions:
Reaching out to SONRA ID Solutions is simple
Contact Us Directly: Call our expert team to discuss your requirements and learn how we can help transform your business.
Call us at (01) 574 0400
Schedule a Consultation: Arrange a one-on-one meeting with our specialists to identify the best technologies and services for your operations.
Barcode Systems
Barcode systems are widely used for product identification and traceability in the food industry.
Barcodes can be printed on packaging or labels to track items from production to distribution and retail.
They enable quick and accurate data capture, facilitating inventory management, batch tracking, and recall management.
Do you have a question about how best to introduce or update your barcode systems?
Talk to our team today for some professional advice.
RFID (Radio Frequency Identification)
RFID technology uses radio waves to identify and track items in real-time. In the food industry, RFID tags can be embedded in packaging or attached to pallets to enable automated tracking and monitoring throughout the supply chain.
RFID offers advantages such as faster data capture, improved accuracy, and the ability to track individual items rather than just batches.
Here are a few examples of RFID devices being used in the food industry.
T600e
T4000
Alpha 40L RFID
RP902
RG 630,EA 630
Do you have a specific question about RFID?
Talk to our professionals today
QR CODES
QR codes (Quick Response codes)are two-dimensional barcodes that can store more information than traditional barcodes.
In the food industry, QR codes are often used to provide consumers with access to detailed product information, including ingredient lists, nutritional facts, allergen information, and sourcing details.
They enhance transparency and consumer trust while enabling manufacturers to comply with labelling regulations.
Print and Apply
Print and Apply Systems are widely used in the food industry for labelling products efficiently and accurately.
These systems automatically print labels with variable data and apply them to products or packaging, ensuring compliance with regulatory requirements, enhancing traceability, and improving production efficiency.
Here’s how print-and-apply technology is utilized in the food industry:
• Product Labelling
• Compliance with Food Regulations
• Promotional and Seasonal Labels
Advantages of Print-and-Apply Systems in the Food Industry:
• Efficiency and Speed
• Cost Savings
• Accuracy and Consistency
• Improved Traceability
Here are a few examples of Print and Apply Systems being used in the food industry.
FlexiMate E-Blade
FlexiMate E-Belt
Do you have a question about how best to introduce or update your Print and Apply systems?
Talk to our team today for some professional advice.
Label Printing Systems
Label Printing Systems play a critical role in the food industry by ensuring products are properly identified, traced, and comply with regulations.
These systems provide vital information to consumers and supply chain partners, such as nutritional facts, expiration dates, batch codes, and allergen warnings.
Thermal Transfer and Direct Thermal Printers
• Thermal Transfer: These printers use heat to transfer ink from a ribbon onto the label, producing durable, high-quality labels that are ideal for long-term storage products or frozen goods.
• Direct Thermal: In this method, heat is applied directly to the label material, producing clear, legible labels quickly. It is cost-effective for short-term use but may fade over time, making it suitable for fresh products with shorter shelf lives.
Here are a few examples of Printers being used in the food industry:
MH241P
PEX-1121
MH641P
PEX-1261
Benefits of Label Printing Systems in the Food Industry
Improved Efficiency
• Automation: Automated labelling systems streamline the labeling process, reducing manual labor and the likelihood of errors. This allows manufacturers to label products at high speed and scale, improving overall efficiency.
• Real-Time Printing: Systems that print in real-time eliminate the need for pre-printed labels, reducing lead times and inventory waste
Accuracy and Consistency
• Precise Label Placement: Automated systems ensure consistent label placement on packaging, which is critical for maintaining brand presentation and regulatory compliance.
• Error Reduction: By automating the labeling process, food manufacturers can significantly reduce human errors, ensuring all products have the correct labels with accurate information.
Cost-Effectiveness
• Reduced Waste: On-demand printing and automatic label application reduce waste by eliminating the need for pre-printed labels and minimizing errors in label application.
• Lower Labor Costs: Automated systems reduce the need for manual labelling, lowering labor costs and allowing staff to focus on other value-added tasks.
Do you have specific questions about label printing systems?
Talk to our professionals today.
Labelling Applications
Labelling applications in the food industry are crucial for ensuring compliance, enhancing consumer trust, and streamlining logistics. These labels provide vital information about the product, its safety, and origin.
Labelling applications specific to the food industry:
• Product Identification Labels
Purpose: Displays brand name, product type, and visual appeal to attract customers.
Applications: Packaged food and fresh produce.
• Nutritional and Ingredient Labels
Purpose: Provides detailed information about nutritional content, ingredients, and allergens.
Applications: Packaged snacks, dairy products, and ready-to-eat meals.
• Expiry Date and Batch Number Labels
Purpose: Ensures food safety and traceability.
Applications: Perishable goods, frozen foods, and bakery products.
• Barcodes and QR Code Labels
Purpose: Enables tracking, inventory management, and consumer interaction.
Applications: Retail packaging, wholesale cartons, and online delivery items.
• Compliance and Certification Labels
Purpose: Demonstrates adherence to food safety and ethical standards.
Applications: Organic food, gluten-free items, and fair-trade products.
• Tamper-Evident Labels
Purpose: Enhances food safety and consumer trust by preventing tampering.
Applications: Bottled beverages, jarred sauces, and vacuum-sealed products.
• Promotional Labels
Purpose: Drives sales and consumer engagement through offers and branding.
Applications: Seasonal products, new launches, and bundled items.
• Storage and Handling Instructions
Purpose: Guides proper storage and handling to maintain product quality.
Applications: Frozen foods, dairy products, and fresh produce.
• Environmental and Recycling Labels
Purpose: Promotes sustainability and informs about packaging disposal.
Applications: Ready-to-eat meals, beverage bottles, and snack packaging.
• Automated Labelling Solutions
Purpose: Enhances efficiency and consistency in food labelling processes.
Applications: Bottling lines, bakery packaging, and meat processing plants.
Here are a few examples of Label Applications in the Food Industry:
HM Systems C-Wrap & Full Wrap Labelling, Tamper Evident
HM Systems Wrap Around Labelling, Top & Bottom Labelling
SAVEMA 32*40I, 32C, 53*50I, 107C XL
IMA Phoenix SpeedMate Blade, SpeedMate PRO, Volt770
Do you have specific questions about labelling applications?
Talk to our professionals today.
Linerless
Linerless labels are increasingly transforming the food industry by providing a sustainable, cost-effective labeling option that enhances both production efficiency and compliance.
Here’s a breakdown of their benefits and applications:
Environmental Benefits:
• Waste Reduction: Unlike traditional labels, linerless labels do not require a liner (the silicone-coated backing that traditional labels have), which often ends up in landfills.
This reduction in waste helps food businesses meet sustainability goals and comply with eco-friendly initiatives.
Reduced Carbon Footprint: With more labels per roll due to the absence of liners, linerless labels allow companies to save on packaging, transport, and storage, reducing their overall carbon footprint.
Operational Efficiency:
• Higher Label Capacity: Without the added bulk of liners, linerless label rolls contain more labels, which means fewer roll changes are needed on production lines.
This is especially beneficial in high-speed food packaging environments where downtime needs to be minimized.
•Reduced Storage and Shipping Costs: The absence of liners makes rolls more compact, so companies save on storage space and transportation costs.
• Enhanced Label Applicator Compatibility: Specialized linerless label applicators allow for faster label application, which speeds up production and keeps the line running smoothly.
Cost Savings:
•Material and Disposal Savings: Companies save on raw materials by eliminating the liner.
Additionally, without liners to discard, businesses avoid costs associated with waste handling and disposal.
• Less Frequent Reordering: With more labels per roll, companies don’t need to reorder as frequently, streamlining purchasing and inventory management.
Versatility in Label Design and Print Quality:
• Variable Print Data: Linerless labels can be printed on-demand with detailed variable data, crucial in the food industry where products must show specific information such as ingredients, allergen warnings, expiry dates, batch numbers, and nutritional information.
• Customizability: These labels can be produced in various shapes and sizes, making them versatile for multiple packaging types, from plastic trays and bags to cardboard and glass containers.
Food Safety and Compliance:
• Detailed and Accurate Labeling: Linerless labels meet regulatory requirements for food safety by providing high-quality, clear, and durable labeling that ensures product information is easily readable and long-lasting.
• Enhanced Traceability: Linerless labels can incorporate scannable barcodes, QR codes, or RFID elements, supporting traceability efforts crucial for safety in case of recalls or quality checks.
Applications in the Food Industry:
• Fresh and Processed Foods: Commonly used for labeling fresh produce, meats, dairy products, and packaged meals where detailed information is essential.
• Prepared and Packaged Foods: Linerless labels are frequently used on packages for ready-to-eat meals, sandwiches, and salads.
• Frozen Foods: With materials that withstand various temperatures, linerless labels can be used on frozen products while maintaining their durability and readability.
Adopting linerless labels helps the food industry streamline production and logistics, promote sustainability, and support compliance with ever-evolving regulations, making them an ideal choice for businesses aiming to align with both economic and environmental goals.
Here are a few examples of linerless Devices:
HM Linerfree
TH320T
DH220T
Alpha 40L
Linerless Brochure:linerless solutions brochure
INKJET
Inkjet printing is widely used in the food industry for various coding and marking applications. It offers flexibility, speed, and precision for applying vital information directly onto packaging or products.
Here’s how inkjet technology is used in the food industry:
• Date and Batch Coding
• Packaging and Labelling
• Product Marking
Advantages of Inkjet Printing in the food industry
• Flexibility
• Speed and Efficiency
• Cost-Effectiveness
• Accuracy and Precision
Inkjet printing offers the food industry a flexible, cost-effective, and efficient solution for coding, labeling, and marking. Its ability to print on demand and handle variable data makes it ideal for dynamic production environments where compliance, traceability, and branding are critical.
With advancements in food-safe and sustainable inks, as well as integration with smart technologies, inkjet printing continues to be a valuable tool for food manufacturers looking to enhance their packaging and labeling operations.
Here are a few examples of InkJet being used in the food industry:
REAJET UP
REAJET GK 2.0
REAJET SC 2.0
REAJET HR
Do you have specific questions about Inkjet systems?
Talk to our professionals today.
Mobile Devices
Mobile devices have become indispensable in the food industry, providing mobility, efficiency, and real-time data access for employees and customers alike.
These devices, including handheld scanners, mobile computers, and smartphones, are used for diverse tasks such as inventory management, order tracking, food safety compliance, and customer engagement.
By streamlining operations, enhancing customer service, and improving accuracy, handheld devices are transforming food industry workflows.
Here’s a breakdown of the role and benefits of handheld devices in the food industry:
• Inventory Management: Tracks stock levels, reduces waste, and ensures accurate ordering to maintain freshness and minimize spoilage.
• Price Checks and Labelling: Enables instant price updates and accurate labeling for compliance with food safety and transparency regulations.
• Mobile Point-of-Sale (mPOS): Speeds up transactions, supports contactless payments, and improves customer satisfaction in food retail or dining establishments.
• Order Fulfillment and Delivery Coordination: Facilitates seamless management of online orders, curbside pickups, and delivery services.
• Food Safety and Compliance: Records critical data like temperature checks, expiration dates, and handling practices to meet regulatory standards.
• Customer Service and Engagement: Enhances customer interaction with personalized recommendations, loyalty programs, and real-time responses to inquiries.
• Task and Workforce Management: Optimizes staff scheduling and task assignments to improve productivity and reduce downtime.
• Warehouse and Cold Storage Operations: Ensures accurate tracking and handling of perishable goods in storage and transportation.
• Self-Service Solutions: Supports kiosks and mobile apps for customer convenience, enabling self-ordering and real-time order tracking.
• Enhanced Security and Data Collection: Protects sensitive customer and business data while enabling advanced analytics for operational improvements.
By integrating handheld devices into their operations, businesses in the food industry can remain competitive in a rapidly evolving, technology-driven landscape.
Here are a few examples of Mobile Devices being used in the Food Industry:
HT730, EA660, PA768 ,RT112 ,TB110 ,MS632 ,WD200 ,MS652 Plus ,TS100,
MS852 LR, MS852B LR, MS852B Plus
Do you have a specific question about Mobile Devices?
Talk to our professionals today
Custom Software
Custom Software provides food businesses with tailored solutions that optimize production, enhance traceability, ensure compliance, and improve overall efficiency.
From managing supply chains and inventory to automating quality control processes, custom software can address the unique challenges of the food industry.
Tailored to Business Needs, Scalability, Integration with Existing Systems, Automation and Efficiency, Improved Visibility
Do you have a specific question about Custom Software?
Talk to our professionals today
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C-WRAP & FULL WRAP LABELLING
C-wrap labelling is a labelling technique that involves wrapping a label around a product in the shape of a "C". C-wrap labelling can offer several advantages, including improved branding opportunities, increased product visibility, and enhanced aesthetics.
The technique can also provide more space for product information or marketing messages, as the label covers a larger surface area than traditional labelling methods.
C-Wrap labelling typically has two formats:
1. Partially covering the top of the pack, and then down at one side ending up underneath the product
2. Covering the top of the tray and applying down the two opposite sides. Full wrap is a way of fully sealing a product with a label. This can be done by applying a label to a pack travelling narrow edge leading or wide edge leading on a production line. The Full-Wrap labels typically have a format of up to 420 mm and a width of 20-100 mm.
We have conducted a large number of projects featuring C-Wrap labelling.
Specification
C-wrap Labeller for trays
Technical specifications
Dimensions: 1750 x 900 x 1850 mm (LxWxH)
Label width: 10-300 mm
Label length: 500 mm
Capacity: 30-120 packs depending on label and print size
Core diameter: 76 mm
Full-Wrap Labeller for trays
Technical specifications:
Dimensions: 2400 x 900 x 1850 mm (LxWxH)
Label width: 10-300 mm
Label length: 500 mm
Capacity: 50-80 packs depending on the label and print size
Core diameter: 76 mm
Accuracy: +/- 1 mm
Dispensing speed: 0-100 m/min
Industries and Applications
✔ Food & Beverage
✔ Manufacturing
Download
Download Brochure :hm-c-full-wrap-gb
rea jet sc 2.0
Product details
• Vertical resolution: 48 pixels, for up to eight lines of text
• Stainless steel housing, IP 54
• Graphical user interface in over 20 languages
• Support of True Type Fonts (TTF)
• Ready for Industry 4.0
• Small, compact, and lightweight, only approx. 20 kg
• State-of-the-art operating concept: REA JET TITAN Platform
Specification
Resolution
300 dpi (12 dots/mm)
Printing method
Direct thermal/Thermal transfer
Display
Colour LCD with buttons
Hardwire Connectivity
Ethernet
GPIO
Parallel port
Serial RS-232
USB
USB Host
Wireless Connectivity
Wi-Fi with Bluetooth
Enterprise Printer Management
TSC Console
SOTI Connect (license required)
Type
Print engine
Max. Print Speed
305mm (12”)/second
Max. Print Width
168 mm (6.61”)
Max. Print Length
6,604mm (260“)
RAM
512 MB SDRAM
Flash
512 MB
Expandable Flash
Micro SD card reader for memory expansion, up to 32GB
Max. Media Width
180mm (7.09“)
Media Type
Continuous, die-cut, black mark, fan-fold, notch
Max Ribbon Length
600 Meters
Ribbon Width
180mm (7.1″)
Construction
Die-cast based print mechanism
Programming Languages
TSPL-EZD
Industries and Applications
✔ Manufacturing
✔ Pharmaceutical
✔ Healthcare
✔ Food & Beverage
Download
Download Brochure: REA Jet SC 2.0